Forged Open Swage Socket Forged Open Swage Sockets are robust components used to terminate wire ropes and cables. Made through a forging process, they offer enhanced strength and durability by aligning the metal’s internal grain structure. The open design allows easy inspection and ensures a secure connection. These sockets are ideal for high-strength applications such as lifting, rigging, and structural support. Key Features High Strength and Durability: Forged from high-quality steel to ensure maximum strength and longevity. Open Design: Allows for easy visual inspection and access during installation and maintenance. Versatile Compatibility: Suitable for use with various types of wire ropes and cables. Corrosion Resistant: Often treated or coated to resist corrosion, making them suitable for use in harsh environments. Secure Connection: Designed to provide a secure and stable connection, minimizing the risk of disconnection under load. Compliance with Standards: Manufactured to meet or exceed industry standards for safety and performance. Specifications Dimensions (inch) Art No. Rope size (INCH) L D B D1 d L1 W K C A Max. O.D. after swage N.W. (lb/ea) W909-06 1/4 4.80 0.50 1.38 0.69 0.27 2.17 0.67 4.02 0.35 1.50 0.46 0.7 W909-08 5/16 6.26 0.77 1.65 0.81 0.34 3.15 0.79 5.31 0.47 1.77 0.71 1.5 W909-10 3/8 6.26 0.77 1.65 0.81 0.41 3.15 0.79 5.31 0.47 1.77 0.71 1.3 W909-11 7/16 7.83 0.98 2.00 1.00 0.48 4.33 1.00 6.85 0.55 1.96 0.91 2.4 W909-13 1/2 7.83 0.98 2.00 1.00 0.55 4.33 1.00 6.85 0.55 1.96 0.91 2.6 W909-14 9/16 9.45 1.25 2.36 1.19 0.62 5.31 1.22 8.27 0.68 2.25 1.16 5.3 W909-16 5/8 9.45 1.25 2.36 1.19 0.67 5.31 1.22 8.27 0.68 2.25 1.16 5.1 W909-19 3/4 11.61 1.55 2.75 1.38 0.82 6.34 1.50 10.07 0.79 2.75 1.42 8.8 W909-22 7/8 13.39 1.70 3.15 1.63 0.94 7.44 1.77 11.81 0.94 3.23 1.55 13 W909-26 1 15.55 1.98 3.94 2.00 1.06 8.50 2.00 13.58 1.02 3.86 1.80 20.2 W909-28 1-1/8 17.40 2.25 4.06 2.20 1.19 9.37 2.25 15.08 1.19 4.26 2.05 28.2 W909-32 1-1/4 19.06 2.53 4.45 2.25 1.33 10.59 2.48 16.50 1.34 4.72 2.30 39.2 W909-36 1-3/8 21.02 2.80 5.00 2.50 1.45 11.69 2.52 18.23 1.38 5.20 2.56 48 W909-38 1-1/2 22.88 3.08 5.51 2.52 1.61 12.40 3.00 19.75 1.69 5.75 2.81 63.6 W909-45 1-3/4 26.53 3.39 6.70 3.50 1.86 14.88 3.50 23.00 2.11 6.75 3.06 96.8 W909-50 2 31.44 3.94 8.00 3.75 2.11 16.96 4.00 26.88 2.37 8.00 3.56 160.8 Applications Lifting and Rigging: Used in cranes, hoists, and other lifting equipment to secure wire ropes. Construction: Applied in building structures and temporary supports where secure cable terminations are necessary. Marine and Offshore: Ideal for use in marine environments for mooring and towing applications. Transportation: Used in securing loads and for various tie-down applications. Utility and Telecommunication: Utilized in the installation and maintenance of utility poles and communication towers. How to Use Forged Open Swage Sockets Select the Correct Size: Ensure that the swage socket size matches the diameter of the wire rope or cable. Prepare the Wire Rope: Cut the wire rope to the required length and ensure the ends are clean and free from fraying. Insert the Wire Rope: Feed the wire rope through the open swage socket. Make sure it is positioned correctly. Swaging Process: Use a swaging machine or press to compress the swage socket onto the wire rope. This process deforms the socket around the wire, creating a strong, permanent connection. Inspection: After swaging, inspect the connection to ensure it is secure and there are no visible defects. Testing: Perform load testing if required to ensure the integrity of the swage connection. Regular Maintenance: Periodically inspect the swage socket and wire rope connection for wear, corrosion, and other potential issues.
